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16 kinds of wire and cable production process Dec 13, 2023

Wire and cable products are the vast majority of the cross-section (cross section) shape is exactly the same (ignoring the error caused by manufacturing), the product is a long strip, which is due to the system or equipment is used as a line or coil and determined by the characteristics.

 

1.Single core electronic wire

Single core electronic wire

Conductor → insulation injection molding → pressure test → Qualified inspection → roll packaging → Factory delivery

 

Conductor → Conductor strand or tow wire → insulation injection molding → pressure test → Qualified inspection → roll packaging → Factory delivery

 

2. Multicore Cable

cable wire cables

 

Conductor → insulation injection molding → pressure test → combined jacket injection molding → Qualified inspection → roll packaging → Factory delivery

 

Conductor → Conductor strand or wire → insulation injection molding → pressure test → combined insulation injection molding → Qualified inspection → roll packaging → Factory delivery

 

3.Special single-core wire

Special single-core wire

Conductor → insulation injection molding → pressure test → Qualified inspection → roll packaging → Factory delivery

 

Conductor → Conductor strand or tow wire → insulation injection molding → pressure test → Qualified inspection → roll packaging → Factory delivery

 

4. Special Multicore cable

Special Multicore Cable

Conductor → High temperature F46 injection molding or silicone rubber insulation → pressure test → Combined insulation high temperature F46 injection molding or silicone rubber → Pass inspection → roll packaging → delivery

 

Conductor → Conductor stranded wire or tow wire → High temperature F46 injection molding or silicone rubber insulation → pressure test → Combined insulation high temperature F46 injection molding or silicone rubber → Pass inspection → roll packaging → delivery

 

5.Compensation wire or compensation cable

Compensation wire or compensation cable

Conductor → insulation injection molding → pressure test → combined insulation injection molding → Qualified inspection → roll packaging → delivery

 

Conductor → insulation injection molding → pressure test → Combined shield braiding → insulation injection molding → Qualified inspection → roll packaging → Factory delivery

 

Conductor → High temperature F46 injection molding or silicone rubber insulation → pressure test → Combined shield braid → High temperature F46 injection molding or silicone rubber insulation → Pass inspection → roll packaging → delivery

 

6. Power cables

Power cables

Conductor → insulation injection molding → pressure test → Cable forming or steel armouring → jacke injection molding → Qualified inspection → tray packing → Factory delivery

 

Conductor → conductor strand → insulation injection molding → pressure test → Cable forming or adding steel armor → jacket injection molding → Passing inspection → tray packing → delivery

 

 

7. Special power cable

Special power cable

Conductor → High temperature F46 injection molding or silicone rubber insulation → pressure test → Cable forming or steel armoring → High temperature F46 injection molding or silicone rubber sheath → Qualified inspection → tray packaging → delivery

 

8. high voltage power cable

high voltage power cable

Conductor → high-voltage cross-linked three-layer coextruded insulation injection molding → pressure test → Cable forming or adding steel armor → sheath injection molding → Passing inspection → tray packing → delivery

 

Conductor → Conductor strand → high-voltage cross-linked three-layer coextruded insulation injection → pressure test → Cable forming or steel armoring → sheath injection → Qualified inspection → tray packing → Factory delivery

 

9. Special silicone rubber high voltage cable

silicone cable

Conductor → Conductor strand → High voltage silicone rubber insulation → pressure test → Cable forming or steel armoring → silicone rubber sheath → Qualified inspection → tray packing → delivery

 

10. Control cable

Control cable

Conductor → insulation injection molding → pressure test → Cable forming or shielding → sheath injection molding → Qualified inspection → tray packing → Factory delivery

 

11. Special control cable

Special control cable

Conductor → High temperature F46 injection molding or silicone rubber insulation → pressure test → Cable forming or shielding → Sheath high temperature F46 injection molding or silicone rubber → Qualified inspection → tray packaging → delivery

 

12. Computer cablecomputer cable

Conductor → insulation injection molding → pressure test → stranding → cable forming → total shielding → sheath injection molding → Qualified inspection → tray packing → Factory delivery

 

Conductor → insulation injection molding → pressure test → stranding → separate shielding → Cable forming → total shielding → sheath injection molding → Qualified inspection → tray packing → Factory delivery

 

13. Special computer cables

Special computer cables

Conductor → High temperature F46 injection molding or silicone rubber insulation → pressure test → twining → Cable forming → total shielding → High temperature F46 injection molding or silicone rubber sheath → Qualified inspection → tray packaging → delivery

 

Conductor → High temperature F46 injection molding or silicone rubber insulation → pressure test → twining → separate shielding → Cable forming → total shielding → High temperature F46 injection molding or silicone rubber sheath → Qualified inspection → tray packing → delivery

 

14. Flat cable (special)

Flat cable (special)

PVC flat cable conductor → conductor strand or bundle → insulation injection molding → pressure test → combined sheath injection molding → Qualified inspection → tray packaging → delivery

 

Ding Qing flat cable conductor → conductor strand or tow wire → Ding Qing insulation injection → pressure test → Combined Ding Qing sheath injection → Qualified inspection → tray packaging → delivery

 

Silicone rubber flat cable conductor → conductor strand or tow wire → silicone rubber insulation → pressure test → Combined silicone rubber sheath → Qualified inspection → tray packaging → delivery

 

15. Magnesia mineral insulated cableMagnesia mineral insulated cable

Magnesium oxide mineral insulated cable (also known as: special refractory cable), conductor plus magnesium tube → filling → adding magnesium powder → heading → compression → Drawing → Gas protection continuous annealing → drawing (repeated)→ gas protection continuous annealing (repeated)→ water pressure test → electric pressure test → or add outer sheath → sealing → re-inspection → packaging → delivery

 

Wire and cable used to transmit electrical (magnetic) energy, information and electromagnetic energy conversion of wire products. The broad sense of wire and cable is also referred to as the cable, the narrow sense of cable refers to the insulated cable, it can be defined as: composed of the following parts of the aggregate; One or more insulated wire cores, and the cladding, total protective layer and outer protective layer they may each have, and the cable may have additional uninsulated conductors.

 

16. Inverter cable (special)

Inverter cable (special)

Conductor → insulation injection molding → pressure test → shielding → Cable forming or steel armouring → sheath injection molding → Qualified inspection → tray packing → Factory delivery

 

Conductor → conductor strand → insulation injection molding → pressure test → shielding → Cable forming or steel armoring → sheath injection molding → Qualified inspection → tray packing → Factory delivery

 

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