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What are the high voltage cable assemblies of new energy vehicles? Apr 25, 2023
Among the new energy vehicles (pure electric as an example) high voltage cable assemblies can be divided into 5 parts 1. Power battery high voltage cable: that is, the wiring bundle between the power battery and the high voltage box. 2. Motor controller cable: that is, the cable connecting the high voltage box to the motor controller. 3. Fast charging wire harness: connect the cable assembly ...
Application of ultrasonic welding in Auto wire harness production May 04, 2023
I. Ultrasonic welding principle: Ultrasonic wiring harness welding is a commonly used process of car wire welding. The principle is to re -combine the surface of the welding material through high frequency vibration. Ultrasonic welding energy consumption is low, no pollution, strong welding and low internal resistance, and does not change the chemical properties of welding parts. Welding cond...
How to solve the problem of warped wire harness tape? May 09, 2023
1. Substrate requirements: No dirt Grease/oil free Dry During use, the following products cannot be used: Talcum powder Silicone Molding agent hand cream 2. When the tape is pulled from the tape roll: Do not store the tape in the way shown below. Do not touch the end of the tape with your fingers (with oil)! 3. The spool of tape is rolled close to the wire harness, and the tape cannot...
- Custom wire harness
- wire harness cable assembly
- cable harness assembly
How to select the high-voltage wiring harness for electric vehicles? May 29, 2023
HV Cable selection 1. Cable diameter According to the layout diagram of each high-voltage electrical component of the vehicle, the main circuit and branch circuit are distinguished, and the responsible characteristics of the high-voltage components connected to the high-voltage wiring harness are determined. Characteristics include working voltage, rated power, peak power, rated current, peak curr...
What is the standard DC charging standard for electric vehicles? May 29, 2023
The European electric vehicle charging standard CCS2 is a combined standard that integrates AC charging and DC charging. The combined charging system is an open international standardized system, mainly promoted by Audi, BMW, Chrysler, Daimler, Ford, General Motors, Porsche and Volkswagen. Vehicles exported to Europe need to meet their physical interface and communication requirements. Euro...
- electric vehicles cable
- EV charging cables
- EV Cable Harness
【Auto wiring harness】What is DC fast charging? May 31, 2023
When consumers are looking to purchase an EV, the time it takes to charge an EV continues to influence their purchasing decision. Today, the fastest way to charge an electric vehicle is high-power direct current (DC) fast charging. DC fast charging, unlike AC charging, requires specific OEM considerations when designing critical components of the vehicle's electrical architecture, such as charging...
- EV Auto wiring harness
Composition of new energy vehicle energy storage wiring harness Jun 09, 2023
The composition of the automotive energy storage power supply wiring harness is composed of wires and connectors of different specifications and performances. The main specifications and performance requirements are as follows: 01) Cross-sectional area of energy storage wiring harness According to the load and current of the electrical equipment, select the cross-sectional area of th...
【Automobile wiring harness】Passenger car wiring harness design verification method Jun 13, 2023
With the increase of automotive electrical equipment, the electrical functions and functional configuration of the vehicle are becoming more and more complex, and the requirements for the rationality and optimal design of the wire harness are gradually increasing. At the same time, under the trend of gradually decreasing vehicle cost, the cost pressure of wire harness is also gradually increasing....
- Automobile wiring harness
- wire harness
- wire harness cable assembly
What are the specifications for Anderson plug wiring harnesses? Jun 21, 2023
Anderson plug wire harness is mainly used for UPS power supply, 5G power supply, charger/pile, cleaning equipment, lithium battery, AGV intelligent carrier. So, what are the main types and characteristics of Anderson plug wiring harnesses? What should we pay attention to in the daily use process? Product category: 1, single-pole Anderson plug power harness: rated current 5A, 10A, 15A, 20A, 30A, 40...
- Anderson Plug
- battery cable
- Anderson wiring harness
Advantages of energy storage wiring harness compared to other energy storage devices? Jun 25, 2023
Advantages of energy storage harness compared to other energy storage devices? It is predicted that by 2027, the energy storage harness market will reach $27.5 billion. As a new energy storage device in the field of energy storage and conversion, energy storage harness has attracted market attention, and the application field is constantly expanding, and the future market development prospe...
What are the categories of battery cable wiring harnesses? Jun 28, 2023
Cables can be seen everywhere in our lives and life is inseparable from wires and cables. This article will analyze the battery cables that we are not familiar with, and discuss the classification of car battery cables. Battery cables and their uses Take a quick look at battery cables - Battery cables are rigid single-conductor wires made of large gauge copper. It is usually insulated with ...
- battery cable
- battery wire harness
- battery cable assembly
What is the automotive Industry Wiring Standards? Jun 28, 2023
The automotive industry has long relied on a set of standards to ensure the safety and reliability of vehicles. The most important of these is the automotive wiring standard - which governs the wiring used in cars, trucks and other vehicles. Automotive wiring harness standards help manufacturers ensure that wires meet their intended use and are compatible with other vehicle components. Thes...

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