Wire harnesses, serving as the "neural network" of electrical equipment, are core components that enable power and signal transmission. Their technological level and market scale are directly linked to the development of key sectors such as industrial intelligence and vehicle electrification. As global manufacturing shifts toward high efficiency and sustainability, China's wire harness industry is experiencing development opportunities with dual improvements in scale and quality, driven by robust growth in downstream application markets. In this process, industry pioneers like Aichie Tech Electronics Co Ltd, with their comprehensive capabilities in R&D and manufacturing of all categories of wire harnesses, are injecting strong momentum into the industry's innovative development.   Industry Overview Wire harnesses consist of core components such as conductors, insulation layers, and protective sleeves, with the primary function of connecting different devices and ensuring stable energy and signal transmission. Based on application scenarios, wire harnesses can be categorized into several segments: Automotive Wire Harnesses: As the "backbone" of automotive circuits, they must meet stringent requirements such as high temperature resistance, vibration resistance, and electromagnetic interference protection, requiring IATF16949 quality management system certification. Industrial Wire Harnesses: Adapted for industrial scenarios like CNC machine tools and textile machinery, they emphasize wear resistance and corrosion resistance, complying with GB/T 19001 standards. Medical Wire Harnesses: Used for signal transmission in medical devices, they require high biocompatibility and insulation safety, necessitating ISO 13485 certification. Household Appliance Wire Harnesses: Applied in household appliances, they focus on insulation reliability and cost control, complying with GB 4706 safety standards. Aichie Tech Electronics Co Ltd, as a leading enterprise in the industry, possesses R&D and manufacturing capabilities for a full range of product lines, including high-voltage harnesses, industrial harnesses, automotive harnesses, medical harnesses, and household appliance harnesses, providing professional one-stop wire harness solutions for customers across various industries. Development Status Expanding Market Scale Benefiting from the rapid development of downstream industries such as automotive, electronics, and communications, China's wire harness market has maintained steady growth. In 2023, the market size of China's wire harness industry reached RMB 326.68 billion, a year-on-year increase of 7.3%, significantly higher than the global average growth rate of 5.11%. This growth is primarily driven by two factors: the increased penetration of new energy vehicles, which has spurred demand for automotive wire harnesses, with the cost per vehicle rising by 30%-50% compared to traditional fuel vehicles; and the construction of 5G communication ...

In 2025, with the rapid development of fields such as industrial automation, consumer electronics and new energy, connectors, as core components for signal and power transmission in devices, are experiencing a technological wave of modularization and customization. Recently released new connector products by several leading enterprises in the industry have not only achieved significant breakthroughs in design structure and performance parameters, but also provided innovative solutions for complex application scenarios in multiple industries with their highly flexible adaptability.   A diverse product matrix meets the needs of different scenarios In high-growth markets such as industrial equipment, consumer electronics, and new energy applications, modular and customized connectors are demonstrating strong technological vitality. The VEAM MOV-MOD series launched by ITT Cannon adopts an "evolutionary circular modular" design. Its snap-on modules can flexibly combine various contact layouts, simultaneously meeting the requirements of power, signal and data transmission, and providing a simple solution for multi-dimensional connection scenarios. JAE's KN01 series of large rectangular connectors can customize the number of pins by configuring different insulating blocks, balancing lightweight and high-density design. The rack and pinion type locking rod equipped enables insertion and extraction operations with minimal force, significantly enhancing the operational convenience of applications such as industrial robots and automated equipment. Smiths Interconnect's L series focuses on high-density rack panel connections, supporting high-current contacts up to 200A and coaxial contacts. Combined with Hypertac's double-curved contact technology, it achieves a 100,000-cycle insertion and extraction life and features excellent shock and vibration resistance, meeting the high durability requirements of harsh industrial environments. Anderson Power's industrial battery connector (IBC) adopts a patented modular design. Its innovative contact box structure supports tool-free rapid maintenance, with a maximum current of up to 450A. It also offers the industry's first IP68 protection grade accessory kit, providing safe and reliable connection guarantees for industrial-grade high-power applications.   Upgrade customized services and build a full-process solution Leading enterprises in the industry are transforming from single-product suppliers to full-process solution providers, offering customers full support from the initial design to the later testing stage. Nicomatic deeply integrates modularization and customization into the core business of enterprises. It not only provides high-performance connectors and fully integrated systems, but also offers full project cycle support to customers. The value-added services launched by the company, such as laboratory testing and EN9100 certification processes, have further expanded the boundaries of its service...

In modern industrial fields such as automobiles and electronics, wire harnesses, as the "neural network" connecting various components, their production quality and efficiency directly affect the performance of terminal products. Traditional wire harness factories often encounter pain points such as cumbersome production processes, large quality fluctuations, and slow response speeds. However, the emergence of intelligent wire harness factories is reconfiguring the core logic of wire harness manufacturing with their characteristics of interconnection, flexibility, and self-adaptability. It is not merely an automated upgrade, but rather a leap from "passive execution" to "active optimization" through data-driven and system collaboration, becoming a new frontier in manufacturing systems in specific fields. From Automation to Intelligence: Redefining Wire Harness Manufacturing In traditional wire harness production, automation is not a new thing - automatic cutting machines and crimping machines have long been widespread, but these devices are mostly limited to mechanical repetition of a single process, like individual "information islands". When it is necessary to switch product models, workers need to manually adjust the parameters. When a certain piece of equipment suddenly malfunctions, the entire production line may come to a standstill. When customer demands change, the production scheduling plan is often delayed by several weeks. This kind of "isolated automation" is essentially still a simple replacement for human labor and is difficult to meet the modern demands for a wide variety of wire harness products, small batches and high precision.   The intelligent wiring harness factory has completely broken through this limitation. Based on full-chain interconnection, it incorporates equipment, materials and personnel involved in processes such as cutting, crimping, assembly and inspection into a unified system, and realizes the deep integration of physical assets and digital processes through cyber-physical systems (CPS). For instance, the specification parameters of the wires can be directly transmitted from the digital design end to the cutting equipment, the inventory data of the terminals is linked in real time with the assembly progress, and the inspection data is automatically fed back to the design end to optimize the process. This integration not only eliminates information gaps but also endows the entire production network with "learning capabilities" - by continuously analyzing historical and real-time data, the system can independently optimize wiring paths, adjust equipment parameters, and even predict process defects, achieving a qualitative change from "production according to instructions" to "autonomous optimization of production".   It is worth noting that the intelligent wiring harness factory is not an "ultimate form" achieved overnight, but rather a dynamic evolution process. As the requirements for high-temperature...