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Wire Harness

Wiring harness refers to the combination of multiple wires or cables according to specific design requirements and paths through bundling, wrapping, fixing, etc., to form an overall electrical connection component. It is widely used in automobiles, home appliances, industrial equipment, aerospace and other fields for the transmission of power, signals and data.

 

Main features of wire harness cable assembly:

1. Integration: Centralized management of multiple wires or cables to simplify installation and maintenance.

2. Standardization: Design according to a unified standard to ensure compatibility and reliability.

3. Protection: Protect the wire through insulation materials to prevent wear, corrosion and electromagnetic interference.

4. Flexibility: The length, shape and connection can be customized according to the needs.

 

Main components:

1. Wires or cables: Transmit power, signals or data.

2. Connector: Used to connect different devices or components.

3. Insulation materials: such as tape, sleeve, etc., to provide protection and insulation.

4. Fixed parts: such as cable ties, brackets, etc., used to fix the wiring harness.

 

Application field of wire harness & cable assembly:

1. Automobile: used for electrical connection of engine, instrument panel, lights and other systems.

2. Home appliances: internal electrical connections such as washing machines and refrigerators.

3. Industrial equipment: used for electrical connection of machinery and automation equipment.

4. Aerospace: Electrical systems for aircraft and spacecraft.

 

Manufacturing process:

1. Design: Design the layout and specifications of the wiring harness according to the requirements.

2. Material selection: Select the right wires, connectors and insulation materials.

3. Processing: cutting, stripping, crimping terminals, etc.

4. Assembly: Bundle wires and install connectors.

5. Test: electrical performance test to ensure quality.

 

Wiring harness is an indispensable component in electrical system. Through integrated and standardized design, the reliability and maintenance efficiency of the system are improved.

  • Custom Car Basic Sumitomo Wiring Harness and Fuse Box
    Custom Car Basic Sumitomo Wiring Harness and Fuse Box
    Wire Type UL Wire, VDE Cable, Automotive Wires, Dran Chain Cable, Medical Cable ect. Wire Size 2AWG-32AWG, 0.01mm²-50mm² are available Wire Cores 1 Core~50 cores are available Conductor Bare Copper, Tinned Copper, Silver Plated, Gold Plated wire Rate Temperature 80℃, 105℃, 125℃, 180℃, 220℃, 300℃ (176°F- 572°F) Certification UL, VDE, CE 3C or Customize Special Cables Connector Type TE, Molex, JST, Delphi, Yeonho, Sumitomo, Yazaki or others Protection Pipe PVC tube, Corrugated pipe, Shrink Tube, Braid Tube Protection Waterproof, Low Smoke Halogen-Free, Anti-UV Cable, Acid and alkali-resistant cable are available. Plug Molds We have 300+ Plug molds, many plug we have tooling. Industries Autmobiles, Electronics, Machines, Lighting, New energy Custom Car Basic Sumitomo Wiring Harness and Fuse Box FAQ 1. How does your factory control quality? We are a Medium size factory, more than 15 quality staffs use CKP, PFMEA to manage our production process, we have made a lot of connectors, cables and wire harnesses for Automobiles, Boats and industries. All products are 100% tested before Delivery.   2. Is there any environmental risk on materials? We are an ISO9001/ISO14001 certificated company, All our materials are RoHS 2.0 compliant, we select materials from big company and always be tested. Our products have exported to Europe and North America for more than 10 years, we can provide COC if needed.   3. How can I customize our products? If you have drawings please send to us, if no drawings please send us photos or  samples, then tell us your SPEC. For a wire harness we need to know the connector type, wire gauge, wire length and wire diagram.   4. Can you supply OEM & ODM service? Yes. We have specialized in manufacturing high quality connectors,  cables and wire harnesses for more than 10 years, we have a professional engineering team, OEM & ODM projects are warm welcome.   5. Can you provide samples for testing? After price confirmation, you can require samples to test performance.Most of samples can be supplied by free ( depends on the kinds and qty),but always need you pay for shipping cost.   6. What is your lead time for mass production? Honestly, it depends on order quantity and products complexity.Normal lead time is 3-6 weeks.   7. Any warranties with your products? We manufacturer long life, durable products for industries, Wire harnesses, always 5 years Warranties, connectors and cables we provide 5-10 years Warranties. This is the longest warranties in our industries, only we can give our customer this promise.   If you want to know more about our products,please contact us now! Tel: +86 769 23361430 WeChat: +86 18027502150 WhatsApp: +86 18027502150 Skype: live:.cid.8643b3df38ff8b5 Email: sales03@aichie.com Online Store: www.aichie.com
  • wire harness assembly custom
    OEM Custom Sensor Wire Harness Custom Cable Assembly Factory
    Wire Type UL Wire, VDE Cable, Automotive Wires, Dran Chain Cable, Medical Cable ect. Wire Size 2AWG-32AWG, 0.01mm²-50mm² are available Wire Cores 1 Core~50 cores are available Conductor Bare Copper, Tinned Copper, Silver Plated, Gold Plated wire Rate Temperature 80℃, 105℃, 125℃, 180℃, 220℃, 300℃ (176°F- 572°F) Certification UL, VDE, CE 3C or Customize Special Cables Connector Type TE, Molex, JST, Delphi, Yeonho, Sumitomo, Yazaki or others Protection Pipe PVC tube, Corrugated pipe, Shrink Tube, Braid Tube Protection Waterproof, Low Smoke Halogen-Free, Anti-UV Cable, Acid and alkali-resistant cable are available. Plug Molds We have 300+ Plug molds, many plug we have tooling. Industries Autmobiles, Electronics, Machines, Lighting, New energy OEM Custom Sensor Wire Harness Custom Cable Assembly Factory FAQ 1. How does your factory control quality? We are a Medium size factory, more than 15 quality staffs use CKP, PFMEA to manage our production process, we have made a lot of connectors, cables and wire harnesses for Automobiles, Boats and industries. All products are 100% tested before Delivery.   2. Is there any environmental risk on materials? We are an ISO9001/ISO14001 certificated company, All our materials are RoHS 2.0 compliant, we select materials from big company and always be tested. Our products have exported to Europe and North America for more than 10 years, we can provide COC if needed.   3. How can I customize our products? If you have drawings please send to us, if no drawings please send us photos or  samples, then tell us your SPEC. For a wire harness we need to know the connector type, wire gauge, wire length and wire diagram.   4. Can you supply OEM & ODM service? Yes. We have specialized in manufacturing high quality connectors,  cables and wire harnesses for more than 10 years, we have a professional engineering team, OEM & ODM projects are warm welcome.   5. Can you provide samples for testing? After price confirmation, you can require samples to test performance.Most of samples can be supplied by free ( depends on the kinds and qty),but always need you pay for shipping cost.   6. What is your lead time for mass production? Honestly, it depends on order quantity and products complexity.Normal lead time is 3-6 weeks.   7. Any warranties with your products? We manufacturer long life, durable products for industries, Wire harnesses, always 5 years Warranties, connectors and cables we provide 5-10 years Warranties. This is the longest warranties in our industries, only we can give our customer this promise.   If you want to know more about our products,please contact us now! Tel: +86 769 23361430 WeChat: +86 18027502150 WhatsApp: +86 18027502150 Skype: live:.cid.8643b3df38ff8b5 Email: sales03@aichie.com Online Store: www.aichie.com
  • wiring harness kit
    OEM ODM Automobile Electrical Wiring Harness Kit For Car Motorcycle
    Wire Type UL Wire, VDE Cable, Automotive Wires, Dran Chain Cable, Medical Cable ect. Wire Size 2AWG-32AWG, 0.01mm²-50mm² are available Wire Cores 1 Core~50 cores are available Conductor Bare Copper, Tinned Copper, Silver Plated, Gold Plated wire Rate Temperature 80℃, 105℃, 125℃, 180℃, 220℃, 300℃ (176°F- 572°F) Certification UL, VDE, CE 3C or Customize Special Cables Connector Type TE, Molex, JST, Delphi, Yeonho, Sumitomo, Yazaki or others Protection Pipe PVC tube, Corrugated pipe, Shrink Tube, Braid Tube Protection Waterproof, Low Smoke Halogen-Free, Anti-UV Cable, Acid and alkali-resistant cable are available. Plug Molds We have 300+ Plug molds, many plug we have tooling. Industries Autmobiles, Electronics, Machines, Lighting, New energy Factory Automotive Injection Engine Wire Looms for LPG/CNG Vehicles FAQ 1. How does your factory control quality? We are a Medium size factory, more than 15 quality staffs use CKP, PFMEA to manage our production process, we have made a lot of connectors, cables and wire harnesses for Automobiles, Boats and industries. All products are 100% tested before Delivery.   2. Is there any environmental risk on materials? We are an ISO9001/ISO14001 certificated company, All our materials are RoHS 2.0 compliant, we select materials from big company and always be tested. Our products have exported to Europe and North America for more than 10 years, we can provide COC if needed.   3. How can I customize our products? If you have drawings please send to us, if no drawings please send us photos or  samples, then tell us your SPEC. For a wire harness we need to know the connector type, wire gauge, wire length and wire diagram.   4. Can you supply OEM & ODM service? Yes. We have specialized in manufacturing high quality connectors,  cables and wire harnesses for more than 10 years, we have a professional engineering team, OEM & ODM projects are warm welcome.   5. Can you provide samples for testing? After price confirmation, you can require samples to test performance.Most of samples can be supplied by free ( depends on the kinds and qty),but always need you pay for shipping cost.   6. What is your lead time for mass production? Honestly, it depends on order quantity and products complexity.Normal lead time is 3-6 weeks.   7. Any warranties with your products? We manufacturer long life, durable products for industries, Wire harnesses, always 5 years Warranties, connectors and cables we provide 5-10 years Warranties. This is the longest warranties in our industries, only we can give our customer this promise.   If you want to know more about our products,please contact us now! Tel: +86 769 23361430 WeChat: +86 18027502150 WhatsApp: +86 18027502150 Skype: live:.cid.8643b3df38ff8b5 Email: sales03@aichie.com Online Store: www.aichie.com
  • car wiring harness
    Custom Yazaki Sumitomo 2Pin Auto Electric Fuel Injector Wiring Harness
    Wire Type UL Wire, VDE Cable, Automotive Wires, Dran Chain Cable, Medical Cable ect. Wire Size 2AWG-32AWG, 0.01mm²-50mm² are available Wire Cores 1 Core~50 cores are available Conductor Bare Copper, Tinned Copper, Silver Plated, Gold Plated wire Rate Temperature 80℃, 105℃, 125℃, 180℃, 220℃, 300℃ (176°F- 572°F) Certification UL, VDE, CE 3C or Customize Special Cables Connector Type TE, Molex, JST, Delphi, Yeonho, Sumitomo, Yazaki or others Protection Pipe PVC tube, Corrugated pipe, Shrink Tube, Braid Tube Protection Waterproof, Low Smoke Halogen-Free, Anti-UV Cable, Acid and alkali-resistant cable are available. Plug Molds We have 300+ Plug molds, many plug we have tooling. Industries Autmobiles, Electronics, Machines, Lighting, New energy Factory Custom Yazaki Sumitomo 2Pin Auto Electric Fuel Injector Wiring Harness FAQ 1. How does your factory control quality? We are a Medium size factory, more than 15 quality staffs use CKP, PFMEA to manage our production process, we have made a lot of connectors, cables and wire harnesses for Automobiles, Boats and industries. All products are 100% tested before Delivery.   2. Is there any environmental risk on materials? We are an ISO9001/ISO14001 certificated company, All our materials are RoHS 2.0 compliant, we select materials from big company and always be tested. Our products have exported to Europe and North America for more than 10 years, we can provide COC if needed.   3. How can I customize our products? If you have drawings please send to us, if no drawings please send us photos or  samples, then tell us your SPEC. For a wire harness we need to know the connector type, wire gauge, wire length and wire diagram.   4. Can you supply OEM & ODM service? Yes. We have specialized in manufacturing high quality connectors,  cables and wire harnesses for more than 10 years, we have a professional engineering team, OEM & ODM projects are warm welcome.   5. Can you provide samples for testing? After price confirmation, you can require samples to test performance.Most of samples can be supplied by free ( depends on the kinds and qty),but always need you pay for shipping cost.   6. What is your lead time for mass production? Honestly, it depends on order quantity and products complexity.Normal lead time is 3-6 weeks.   7. Any warranties with your products? We manufacturer long life, durable products for industries, Wire harnesses, always 5 years Warranties, connectors and cables we provide 5-10 years Warranties. This is the longest warranties in our industries, only we can give our customer this promise.   If you want to know more about our products,please contact us now! Tel: +86 769 23361430 WeChat: +86 18027502150 WhatsApp: +86 18027502150 Skype: live:.cid.8643b3df38ff8b5 Email: sales03@aichie.com Online Store: www.aichie.en.alibaba.com
  • type 2 ev charger
    High Quality Portable EV Car Charger 7kw 32A Type 2/GBT Adjustable Cable
    Specification Product Name EV Portable Charger Type 2 Cable Rated Power 7KW or 3.5KW 11KW 22KW Rated Current 32A Input/Output Voltage AC100-240V Frequency 50/60Hz Working Temperature -30℃~50℃ IP Degree IP54 Cable TPU Cable High Quality Portable EV Car Charger 7kw 32A Type 2/GBT Adjustable Cable     Tel: +86 769 23361430 WeChat: +86 18027502150 WhatsApp: +86 18027502150 Skype: live:.cid.8643b3df38ff8b5 Email: sales03@aichie.com Online Store: www.aichie.com
  • ev charger 3.5kw
    New AC Portable EV Charger 3.5kw 16A Type 1 Charging Cable
    Specification Product Name EV Portable Charger Type 1 Cable Rated Power 3.5KW or 7KW 11KW 22KW Rated Current 16A Input/Output Voltage AC100-240V Frequency 50/60Hz Working Temperature -30℃~50℃ IP Degree IP54 Cable Tpu Cable New AC Portable EV Charger 3.5kw 16A Type 1 Charging Cable     Tel: +86 769 23361430 WeChat: +86 18027502150 WhatsApp: +86 18027502150 Skype: live:.cid.8643b3df38ff8b5 Email: sales03@aichie.com Web: www.aichie.com
  • 8.0mm IP67 Waterproof Inspection Camera Cable,Endoscope Camera with Light
    8.0mm IP67 Waterproof Inspection Camera Cable,Endoscope Camera with Light
    Durable and sturdy, made of high quality ABS material, it is not easy to corrosion and oxidation resistance, long service life, can be used for a long time. Easy to use, flexible pipe endoscope, easy to fix the mobile phone, one hand can be operated it and more convenient. It is suitable for automotive engine maintenance, electrical repair, drainage, plumbing, machinery, inspection and visual inspection of inaccessible areas. 8mm camera, it has adjustable 6 LED lights can be adjusted as needed through the dimming button in the control box, greatly reducing the image exposure. High resolution, resolution up to 640x480, even in dark or low light environment color effect without distortion.
  • Wired endoscope
    3 in 1 Endoscope Camera with Light, HD Borescope with 8 Adjustable LED Lights USB Cable
    Durable and sturdy, made of high quality ABS material, it is not easy to corrosion and oxidation resistance, long service life, can be used for a long time. Easy to use, flexible pipe endoscope, easy to fix the mobile phone, one hand can be operated it and more convenient. It is suitable for automotive engine maintenance, electrical repair, drainage, plumbing, machinery, inspection and visual inspection of inaccessible areas. 8mm camera, it has adjustable 6 LED lights can be adjusted as needed through the dimming button in the control box, greatly reducing the image exposure. High resolution, resolution up to 640x480, even in dark or low light environment color effect without distortion.
  • DC Hydroelectric Power Hydro Generator Tap Flow Micro-hydro Piped Water Generator Pipeline Water Charger cable
    DC Hydroelectric Power Hydro Generator Tap Flow Micro-hydro Piped Water Generator Pipeline Water Charger cable
    Wire Type UL Wire, VDE Cable, Automotive Wires, Dran Chain Cable, Medical Cable ect. Wire Size 2AWG-32AWG, 0.01mm²-50mm² are available Wire Cores 1 Core~50 cores are available Conductor Bare Copper, Tinned Copper, Silver Plated, Gold Plated wire Rate Temperature 80℃, 105℃, 125℃, 180℃, 220℃, 300℃ (176°F- 572°F) Certification UL, VDE, CE 3C or Customize Special Cables Connector Type TE, Molex, JST, Delphi, Yeonho, Sumitomo, Yazaki or others Protection Pipe PVC tube, Corrugated pipe, Shrink Tube, Braid Tube Protection Waterproof, Low Smoke Halogen-Free, Anti-UV Cable, Acid and alkali-resistant cable are available. Plug Molds We have 300+ Plug molds, many plug we have tooling. Industries Autmobiles, Electronics, Machines, Lighting, New energy DC Hydroelectric Power Hydro Generator Tap Flow Micro-hydro Piped Water Generator Pipeline Water Charger cable FAQ 1. How does your factory control quality? We are a Medium size factory, more than 15 quality staffs use CKP, PFMEA to manage our production process, we have made a lot of connectors, cables and wire harnesses for Automobiles, Boats and industries. All products are 100% tested before Delivery.   2. Is there any environmental risk on materials? We are an ISO9001/ISO14001 certificated company, All our materials are RoHS 2.0 compliant, we select materials from big company and always be tested. Our products have exported to Europe and North America for more than 10 years, we can provide COC if needed.   3. How can I customize our products? If you have drawings please send to us, if no drawings please send us photos or  samples, then tell us your SPEC. For a wire harness we need to know the connector type, wire gauge, wire length and wire diagram.   4. Can you supply OEM & ODM service? Yes. We have specialized in manufacturing high quality connectors,  cables and wire harnesses for more than 10 years, we have a professional engineering team, OEM & ODM projects are warm welcome.   5. Can you provide samples for testing? After price confirmation, you can require samples to test performance.Most of samples can be supplied by free ( depends on the kinds and qty),but always need you pay for shipping cost.   6. What is your lead time for mass production? Honestly, it depends on order quantity and products complexity.Normal lead time is 3-6 weeks.   7. Any warranties with your products? We manufacturer long life, durable products for industries, Wire harnesses, always 5 years Warranties, connectors and cables we provide 5-10 years Warranties. This is the longest warranties in our industries, only we can give our customer this promise.   If you want to know more about our products,please contact us now! Tel: +86 769 23361430 WeChat: +86 18027502150 WhatsApp: +86 18027502150 Skype: live:.cid.8643b3df38ff8b5 Email: sales03@aichie.com Online Store: www.aichie.en.alibaba.com
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