Among the new energy vehicles (pure electric as an example) high voltage cable assemblies can be divided into 5 parts 1. Power battery high voltage cable: that is, the wiring bundle between the power battery and the high voltage box. 2. Motor controller cable: that is, the cable connecting the high voltage box to the motor controller. 3. Fast charging wire harness: connect the cable assembly ...
Foreword With the rapid development of Industry 4.0, the application scenarios of electrical connectors and sensors are increasing. As one of the key components of signal and data transmission, industrial cable assemblies also have strict requirements for signal transmission, on -site protection, and convenient installation. Accompanied by customers' demand for industrial cable assemblies, it is m...
What is a RF connector? The radio frequency connector is defined as: a separate component that is usually installed on a RF cable assemblies or device for the electrical connection of the transmission system. It can be seen from this definition that it has the common characteristics of the "separated element" connection. Taking the commonly used coaxial axis as an example, the main model of...
I. Ultrasonic welding principle: Ultrasonic wiring harness welding is a commonly used process of car wire welding. The principle is to re -combine the surface of the welding material through high frequency vibration. Ultrasonic welding energy consumption is low, no pollution, strong welding and low internal resistance, and does not change the chemical properties of welding parts. Welding cond...
1. Substrate requirements: No dirt Grease/oil free Dry During use, the following products cannot be used: Talcum powder Silicone Molding agent hand cream 2. When the tape is pulled from the tape roll: Do not store the tape in the way shown below. Do not touch the end of the tape with your fingers (with oil)! 3. The spool of tape is rolled close to the wire harness, and the tape cannot...
HV Cable selection 1. Cable diameter According to the layout diagram of each high-voltage electrical component of the vehicle, the main circuit and branch circuit are distinguished, and the responsible characteristics of the high-voltage components connected to the high-voltage wiring harness are determined. Characteristics include working voltage, rated power, peak power, rated current, peak curr...
The European electric vehicle charging standard CCS2 is a combined standard that integrates AC charging and DC charging. The combined charging system is an open international standardized system, mainly promoted by Audi, BMW, Chrysler, Daimler, Ford, General Motors, Porsche and Volkswagen. Vehicles exported to Europe need to meet their physical interface and communication requirements. Euro...
The charging system can be divided into two methods: conventional charging and fast charging. From the perspective of appearance and size, the difference between the charging ports is actually very simple. The fast charging port is large and has 9 holes (two large holes, one middle hole, and 6 small holes). The slow charging port is small and has 7 holes (5 large holes and 2 small holes), so that ...
When consumers are looking to purchase an EV, the time it takes to charge an EV continues to influence their purchasing decision. Today, the fastest way to charge an electric vehicle is high-power direct current (DC) fast charging. DC fast charging, unlike AC charging, requires specific OEM considerations when designing critical components of the vehicle's electrical architecture, such as charging...
The composition of the automotive energy storage power supply wiring harness is composed of wires and connectors of different specifications and performances. The main specifications and performance requirements are as follows: 01) Cross-sectional area of energy storage wiring harness According to the load and current of the electrical equipment, select the cross-sectional area of th...
One FPC cutting Except for some materials, the materials used in flexible printed boards are basically in the form of rolls. Since not all processes must be processed by tape and reel technology, some processes must be cut into sheets before processing, such as the drilling of metallized holes in double-sided flexible printed boards, which can only be drilled in sheet form at present....
With the increase of automotive electrical equipment, the electrical functions and functional configuration of the vehicle are becoming more and more complex, and the requirements for the rationality and optimal design of the wire harness are gradually increasing. At the same time, under the trend of gradually decreasing vehicle cost, the cost pressure of wire harness is also gradually increasing....
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