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Why is ultrasonic metal welding a necessity for new energy vehicle wiring harness? Jul 28, 2023
Many factors need to be considered when deciding on a metal connection method, including tangible and intangible characteristics. Depending on the application, the investment will vary based on the connection design, welding materials, geometry, dimensions and dimensions, environmental impact, and the mechanical and electrical integrity required for a given product. In this article we will focus o...
The main difference between high and low voltage connectors in cars--Auto Connector Sep 19, 2023
The main difference between high and low voltage connectors in cars--Auto Connector 【 Abstract 】 Automotive connectors are divided into high-voltage connectors and low-voltage connectors according to the different operating voltages. This paper summarizes the main differences of automotive high and low voltage connectors from the aspects of appearance, structur...
- Auto connectors
- high-voltage connectors
- low-voltage connector
14 basic principles for connector selection Sep 28, 2023
14 basic principles for connector selection There are a wide range of commonly used connectors, and the selection methods for different types of connectors are different. Although there are many types, its selection needs to follow the following 14 points, which mainly include fourteen criteria such as carrying capacity, impedance matching, shielding, versatility, cost, and availability. 1....
- electrical connector
- terminal connector
- connectors
New energy vehicle interior wiring harness design and wire requirements Oct 20, 2023
The application scenarios of energy cables are mainly car interior, charging gun/charging pile and car charging, and the high-voltage wiring harness in the car is mainly to provide high-voltage and strong electric power supply for new energy vehicles, which is a high safety part in new energy vehicles, with large voltage/large current, large diameter wire number and other characteristics. This als...
What plating options are available for high voltage connectors? Nov 08, 2023
What plating options are available for high voltage connectors? There are many options for the coating of terminals, which are usually divided into four categories: precious metals, inert metals, alloys and dispersions. The first three categories are already established and used, while decentralization is just beginning to emerge in response to the need for high-power connectivity in EV char...
- high voltage connectors
- EV connectors
- connector & terminal
What factors should be considered in the design of high voltage cables in electric vehicles? Dec 13, 2023
The high voltage cable in the electric vehicle is a kind of "wire" with "insulation" installation that transmits electrical energy through the point front ring for spark plug ignition, so that the initiator does work. Its structure is not complicated, and a layer of high strength insulator is wrapped inside the external metal wire through the consumer process. It can have good insulation and ...
What are DC power connectors? Jan 11, 2024
What are DC power connectors? Dc power connectors, also known as DC plugs or barrel connectors, are common interfaces for providing DC power to small devices and devices. These plug and socket type connectors come in a variety of shapes, sizes and configurations and are commonly used to power electrical equipment or within low-voltage systems, such as subsystems within vehicles. Common examples of...
- DC power connectors
- DC Plug
- Dc power connector
What are solderless terminals?--Terminals and connectors Jan 20, 2024
What are solderless terminals? Solderless terminals provide simplified wire connection solutions. While welding provides permanent connections, solderless terminals are advantageous in applications where disconnection may be required for repairs or impending changes to the design or components. Terminals and connectors TE Connectivity pioneered crimp technology and crimp produ...
- Ring terminal
- ev lug
- fork connector
What are the dangers of counterfeit connectors? Jan 30, 2024
Counterfeit connector The connector is a vital functional component whose core role is to enable the circuit or optical channel to be switched on, off or converted. It relies on electrical or optical signals as well as mechanical forces to accomplish these tasks. Connectors play a critical role in signal transmission between various devices, components, devices and systems. Whether electric...
- connector terminal
- wire connectors
- auto connector
Ultrasonic metal welding of electric vehicle battery cables Mar 27, 2024
The long battery charge time of electric vehicles (EVs), compared to petrol or diesel vehicles, which can be refueled quickly, is a major barrier to widespread acceptance. To overcome this problem, car manufacturers (OEMs) are trying to introduce faster charging systems with peak charging power of 250 kW or higher. While these charging systems only take about 20 minutes to provide a vehicle with e...
- electric vehicle battery cables
- EV battery cable
- battery cable
Application of aluminum wire - terminal in automotive wire harness Apr 17, 2024
【Abstract】 With the application of aluminum wire in automotive wiring harness gradually widely, this paper analyzes the connection technology of aluminum power harness, analyzes and compares the performance of different connection methods, so as to select the connection mode of aluminum power harness in the later stage. 01 Overview With the promotion of the application of aluminum wire harn...
How to solve the problem of weak conductive ability of aluminum wire as wire harness material? May 21, 2024
Brief introduction to the application status of aluminum conductor wire and cable for new energy vehicles Copper core cable price is more expensive, heavy quality. The development of light weight and low price aluminum conductor wire and cable for automobiles is very necessary for lightweight design of automobiles. The traditional power industry uses aluminum cable for a long time, a...
- EV wire harness
- Wire harness
- automotive cable assembly

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